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Reason Analysis of Cracking of Vulcanization Capsule

2024-05-20

Reason Analysis of Cracking of Vulcanization Capsule

1. manufacturing process issues

The vulcanizer capsule is made of rubber, metal and other auxiliary materials. If there are problems in the manufacturing process, such as unqualified raw materials, irregular production processes, etc., it will cause excessive stress in the materials in the capsule, which will cause the capsule to crack.

Solution: quality control of the manufacturing process, ensure the stability and standardization of each process, and strictly follow the standards and specifications.

2. vulcanization process problems

The vulcanizing machine capsule needs to be subjected to high temperature and high pressure during the vulcanization process. If there are problems in the vulcanization process, such as too long vulcanization time, high temperature, uneven pressure, etc., it will cause excessive vulcanization of the materials in the capsule, which will cause the capsule to crack.

Solution: carry out the quality control of the vulcanization process, ensure the stability and standardization of the vulcanization conditions, and strictly follow the standards and specifications.

3. Conditions of Use

During the use of the vulcanizer capsule, it needs to withstand a lot of external forces such as extrusion, stretching and impact. If there are problems with the use conditions, such as too high temperature, too long use time, unstable working pressure, etc., the capsule will crack and eventually lead to cracking.

Solution: Ensure the stability and standardization of the use conditions, avoid the influence of overload, long time, high temperature and other use conditions on the capsule, and replace the aging, worn and damaged vulcanizer capsules in time.

In summary, the reason for the cracking of the vulcanizer capsule may be caused by the manufacturing process, the sulfurization process and the conditions of use. To solve this problem, it is necessary to carry out the quality control of the manufacturing and vulcanization process, while ensuring the normal use conditions of the vulcanizer capsules.

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